Welcome to Duke’s Wire Mesh & Metal, your premier source for high-quality Stainless Steel Shaped Wires for Oil Extraction. Our shaped wires are engineered to deliver superior durability, precision, and performance in the demanding environments of oil extraction, ensuring optimal efficiency and reliability.

Product Overview

Stainless Steel Shaped Wires are precision-engineered wires with specialized profiles designed for use in oil extraction applications. These wires are typically used in the construction of sand control screens, downhole tools, and other critical components in the oil and gas industry. The unique shapes and profiles enhance filtration efficiency, structural integrity, and resistance to harsh operational conditions.

Product Types

1. V-Shaped Wires
   • Sizes Available:
     • Customizable dimensions to meet specific project requirements
   • Applications: Ideal for sand control screens and other filtration systems in oil wells.
2. Keystone Shaped Wires
   • Sizes Available:
     • Various widths and thicknesses available
   • Applications: Used in the construction of screens and grates for enhanced durability and filtration efficiency.
3. Triangular Shaped Wires
   • Sizes Available:
     • Custom profiles and sizes to suit various applications
   • Applications: Suitable for use in downhole tools and other oil extraction equipment requiring precise filtration.

Specifications

• Wire Profiles:
  • V-shaped
  • Keystone-shaped
  • Triangular-shaped
  • Other custom profiles available upon request
• Materials:
  • Stainless steel grades: 304, 304L, 316, 316L, and other alloys upon request
• Dimensions:
  • Customizable dimensions to meet specific project needs

Mechanical Properties

• Tensile Strength: High tensile strength to withstand demanding extraction environments
• Corrosion Resistance: Excellent resistance to corrosion, making it ideal for use in harsh and corrosive environments, including those with high salinity
• Durability: Robust and long-lasting, capable of enduring high-pressure and high-temperature conditions

Product Features

• Precise Angles and Radius: Provides accurate filtration and separation, ensuring efficiency and reliability in various oil extraction applications
• Non-Clogging Surface: The smooth, continuous surface of the shaped wires prevents clogging and entanglement and enhances flow rates
• Custom Fabrication: Ability to customize dimensions, wire profiles, and slot sizes to meet specific requirements
• High Strength and Stability: Welded construction ensures high strength and dimensional stability
• Precisely Controlled Annealing Process: Ensures optimal mechanical properties and performance, with even hardness of the wire throughout the spool
• Easy Maintenance: Designed for easy cleaning and maintenance, reducing downtime and operational costs

Applications

• Sand Control Screens: Essential for preventing sand and debris from entering the wellbore, ensuring smooth oil extraction operations
• Downhole Tools: Used in various downhole applications requiring precise filtration and structural integrity
• Oil and Gas Filtration Systems: Provides efficient filtration solutions for oil and gas extraction processes
• Well Completions: Enhances the efficiency and reliability of well completion operations
• Separation Equipment: Suitable for use in separation systems within the oil and gas industry

Installation Tips

• Handling: Handle with care to avoid damage to the precision slot openings
• Mounting: Ensure proper alignment and secure fastening to maintain the structural integrity and performance of the shaped wires
• Cleaning: Regular cleaning is recommended to maintain optimal performance and prevent clogging

Compliance and Standards

• ISO Certification: Our production processes are ISO certified, guaranteeing the highest standards of manufacturing
• ASTM Standards: Manufactured according to relevant ASTM standards to ensure quality and consistency
• Third-Party Testing: All products are tested by well-known and reputable third-party testing labs to ensure compliance with industry standards